AEMG-1300T/1500T/1650T Automatic Mid-Speed Hot Foil Stamping Machine And Die Cutting Machine

AEMG-1300T/1500T/1650T Automatic Mid-Speed Hot Foil Stamping Machine And Die Cutting Machine combines efficiency and precision, and is suitable for the packaging and printing industries.
Max. Sheet Size:1670×1210 mm
Max. die-cutting Speed:5200S/H
Liner Plate Thickness:7mm or 5+2mm
Product Description
Safety, Energy Saving, Efficient

 

1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.

2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.

3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.

4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.

5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.

6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.

7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.

 

 

Paper Feeding Section: feeder and conveyor table

 

1. Precision feeder head(Becker vacuum pump): suitable for both paperboard and corrugated board. The angle and height of nozzles can be adjusted to suit the different shapes of paper.

2. Feeder head(forward/backward) the pile alignment(left/right) can be adjusted by motor, you just need to press buttons to adjust.

4. Electra-mechanical double-sheet detector,

5. Slope type conveyor table with anti-wore PU press rollers and the brush wheels is much more suitable for feeding thin paper under high speed running condition.

6. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.

7. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.

8. Conveyor belt pneumatic buffer device: when high speed running, it helps the paper to be delivered smoothly by feeding belt.

9. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.

 

 

Platen Press Section

 

1. Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.

2. High pressure automatic oil motor with filter and cooling fan recycles the oil to lubricate the main transmission parts (crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts (gear, chains, etc.)

3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.

4. Automatic pressure adjustment system, operator just need to set value on touch screen to adjust pressure.

5. Human-friendly design for die and liner plate (Manganese Steel, HRC50-53) changing. Die frame can be overturned and locked pneumatically.

6. High-precision cam indexer with torque limiter and synchronous belt to control the gripper bars to deliver paper in accurate position stably when high speed running.

7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar,

 

 

Foil stamping unit

 

1. Industrial tablet PC, touch screen input data, realize automatic program optimization, saving foils.

2. Adopt servo motor control system for foil stamping, feeding and collecting foil accurately.

3. Separate setting temperature of heating area, thermostatic control.

4. Electronic pressure control system, during hot stamping, if there is no paper, there is no pressure.

6. Heat-resistant honeycomb plate is made by special material.

7. Drawer type foil feeding mechanism improves efficiency and ensures safety.

8. Transverse and Longitudinal foil separate blowing device and foil break detector system.

9. Separate waste recycle device and recycle box.

10. Honeycomb plate(optional)

11. extra plate-over stand(optional)

 

 

Paper Delivery Section

 

1.Automatic aligning device, double side blowers and hair brush guarantee paper pile in good order, no matter the paper is thick or thin.

2.Overrun-prevention device: The sheet is moved upwards with the gripper bar, the detection sensor will be initiated and machine will stop.

3.Gripper chains protection device: sensors are connected to the main chains to monitor the tightness of the chains. When it is detected to be loose, the machine will be stopped.

4.The non-stop paper delivery device.

5.Tag insert device(1 set) to record the sheets quantity.

 

 

Electrical box and control system

 

1. Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.

2. PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.

3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.

4. Chinese, English or other any language(optional) on touch screen

5. Electrical components and electrical circuit are in accord with Europe American safety standard.

Product Parameters

Machine Model

AEMG-T

Machine configuration

Feeder unit

Platen press unit

Foil stamping unit

Sheet delivery unit

Model

AEMG-1300T

AEMG-1500T

AEMG-1650T

Max. Sheet Size

1300×980 mm

1500×1100 mm

1670×1210 mm

Min. Sheet Size

470×370 mm

470×440 mm

520×460 mm

Max. Die-Cutting Size

1290×970 mm

1480×1080 mm

1650×1200 mm

Max. Stamping Size

1285×960 mm

1480×1070 mm

1610×1160 mm

Inner Chase Size

1330×992 mm

1540×1100 mm

1660×1215 mm

Die Cutting Plate Size

1320×982 mm

1500×1100 mm

1680×1186 mm

Liner Plate Thickness

7mm or 5+2mm

Transverse foil width

50-960mm

50-1070mm

50-1160mm

Longitudinal foil width

50-1285mm

50-1480mm

50-1610mm

Max. Foil Diameter

Φ250mm

Foil Reel Core Inner Diameter

25mm(1”) or 76mm(3”)

Transverse Feed Shafts

2 pcs

Longitudinal Feeding Shafts

3 pcs

Heating Zone

18 pcs

18 pcs

24 pcs

Temperature Range

50~199℃

Feeding Pile Height

1400mm

1300mm

1500mm

Delivery Pile Height

1200mm

1200mm

1300mm

Stock Range

Paperboard:0.2~2 mm

Paperboard:0.25~2 mm

Paperboard:0.3~2 mm

Corrugated paper:<8mm

Corrugated paper:<8mm

Corrugated paper:<9mm

Die-Cutting Accuracy

≤±0.1mm

≤±0.2mm

≤±0.25mm

Stamping Accuracy

≤±0.125mm

≤±0.2mm

≤±0.25mm

Max. Pressure

350 T

420 T

420 T

Max. die-cutting Speed

6000S/H

5500S/H

5200S/H

Max. Stamping Speed

6000S/H

5500S/H

5200S/H

Min Gripper Margin

8mm

10mm

10mm

Air Supply

0.6-0.7Mpa, 0.36m³/Min

Power Requirement

3 phases 380V 50HZ

Main Motor Power

15kw

15kw

18.5kw

Heating power

36kw

36kw

48kw

Total Power

84kw

84kw

96kw

Total Machine Weight

21T

25T

29T

Overall Dimension

【L (+ pre-stacking)×W(+ platform)×H】

7300(+1800) × 3100(+1900) × 2700mm

7670(+2000) × 3100(+2200) × 3000mm

8650(+2300) × 4000(+2300) × 3350mm

Product Details
Feeder section
Slope type conveyor table
Feeder head
Vacuum pump
Double-sheet detector
Main body
Cam indexer
Torque limiter
Pneumatic clutch
Worm and worm gear
Die frame overturn
Pneumatic frame lock
Gripper bar
Auto pressure adjustment
Hot stamping section
Traction rollers
Honeycomb plate
Foil waste collection
Foil-break sensor
Paper delivery section
Paper delivery section
Non-stop collection mechanism
Main chain protection device
Tag insert device
Electric box
Touch screen
Main Configuration list

>Main parts list

Name

Materials (Brand)/Origin

quantity

Main frame structure

QT500-7 spheroidal graphite cast iron

1 set

Feeder wall

QT500-7 spheroidal graphite cast iron

2 sets

Platen press baseplate

75Cr1 alloy steel

1 set

Crankshaft

Cr-Ni-Mo alloy steel,Taiwan

1 set

Worm gear

Xingtang, China

1 set

Gripper bar

Ti-Al alloy (high strength), Taiwan

Several sets

Gripper teeth

Manganese steel, Taiwan

Several pcs

Cam indexing unit

Handex, Taiwan

1 set

Gripper chain

IWIS, Germany

2 pcs

Main synchronous belt

Gates, USA

1 pc

Conveyor belt

Habasit, Switzerland

Several pcs

Main key bearing

NSK,Japan

Several pcs

>Main electrical parts and pneumatic parts

PLC

Fatek, Taiwan(Siemens Germany is optional)

1 set

Touch screen

Wecon,Taiwan(Siemens Germany is optional)

1 set

Foil servo control system

Raynen/Ruking, China(Yaskawa, Japan is optional)

1 set

Main motor

Siemens, Germany

1 set

Gear motor

CPG/Dongli, Taiwan

Several sets

Vacuum pump

Becker, Germany

1 set

Hydraulic lubrication motor

Lisheng, China

1 set

Lubrication pump

BIJUR,USA

1 set

Inverter

Bosch Rexroth, Germany

Several sets

Encoder

Omron, Japan

1 set

Fiber optic sensor

KEYENCE, Japan

Several pcs

photoelectric sensor

Panasonic, Japan

Several pcs

Relay

PHOENIX, Germany

Several pcs

AC contactor

Schneider, France

Several pcs

Breaker

Schneider, France

Several pcs

Button

EATON-MOELLER, Germany

Several pcs

Air cylinder

Airtac, Taiwan

Several pcs

Pneumatic electromagnetic valve

Festo, Germany

Several pcs

Other Product
TYMA-750 Manual Hot Foil Stamping Machine
Max sheet size:750×520mm
Speed:26±2/Min
TYMA-930 Hot Foil Stamping Machine
Max sheet size:930×670mm
Speed:23±2/Min
TYMA-930CE Hot Stamping Die Cutting Machine
Max sheet size:930×640mm
Speed:23±2/Min
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