1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.
2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.
3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.
4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.
5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.
6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.
7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.
1.Precision feeder head(Becker vacuum pump) with double side blower: suitable for both paperboard and corrugated board. It has 4 suction nozzles 4 feed nozzles, and the angle and height of nozzles can be adjusted to suit the different shapes of paper.
2. Electra-mechanical double-sheet detector.
3. Conveyer table with anti-wore PU press rollers and the brush wheels guarantees high feeding accuracy of paper, the conveyer belt can be adjusted nonstop.
4. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.
5. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.
6. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.
7. Various fine-adjustment devices is easy for operator to adjust the machine, ensures the paper can be delivered accurately.
1.Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.
2. High pressure automatic oil motor with filter recycles the oil to lubricate the main transmission parts(crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts(gear, chains, etc.)
3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.
4. Automatic pressure of die cutting adjustment system, operator just need to set value on touch screen to adjust pressure.
5.Human-friendly design for die and liner plate(Manganese Steel)changing. Die frame can be overturned and locked pneumatically.
6. High-precision cam indexer to control the gripper bars to deliver paper in accurate position.
7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar.
For die cutting the plastic sheet, like PVC, PP, PET sheet
1.Separate setting temperature for independent heating zones, thermostatic control.
2.Heating plate is made by heat-resisting and high strength casting iron RTCr0.8.
1.Automatic aligning device, double side blowers and hair brush guarantee paper pile in good order, no matter the paper is thick or thin.
2.Overrun-prevention device: The sheet is moved upwards with the gripper bar, the detection sensor will be initiated and machine will stop.
3.Gripper chains protection device: sensors are connected to the main chains to monitor the tightness of the chains. When it is detected to be loose, the machine will be stopped.
4.The non-stop paper delivery device.
5.Tag insert device(1 set) to record the sheets quantity.
1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.
2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.
3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.
4. Chinese, English or other any language(optional) on touch screen
5.Electrical components and electrical circuit are in accord with Europe American safety standard.
Machine Model |
AEMG-800 Automatic Die Cutting Machine |
|
Machine configuration |
Feeder section |
√ |
Platen press section |
√ |
|
Heating plate |
OPTIONAL |
|
Stripping section |
OPTIONAL |
|
Sheet delivery section |
√ |
|
Max. Sheet Size |
800×620 mm |
|
Min. Sheet Size |
340×280 mm |
|
Feeding Pile Height |
1150mm |
|
Delivery Pile Height |
1000mm |
|
Max. Die-Cutting Size |
770×600 mm |
|
Inner Chase Size |
820×628 mm |
|
Die Cutting Plate Size |
826×628 mm |
|
Cutting Rule Height |
23.8mm |
|
Cutting Plate Thickness |
7mm |
|
Stock Range |
Paperboard:0.1~2 mm |
|
Corrugated paper:<4 mm |
||
Plastic sheet: 0.2~1 mm(heating plate is optional) |
||
Die-Cutting Accuracy |
≤±0.1 mm |
|
Max. Die-Cutting Pressure |
200 T |
|
Max. Machine Speed |
7000 S/H |
|
Min Gripper Margin |
7mm |
|
Air Supply |
0.6-0.7Mpa, 0.36m³/Min |
|
Power Requirement |
3 phases 380V 50HZ |
|
Main Motor Power |
11 kw |
|
Heating area power (if for plastic cutting, optional) |
16 KW (8 heating zone, each zone is 2kw) |
|
Total Power(without heating) |
15KW |
|
Total Machine Weight |
AEMG-800 |
8.5 T |
AEMG-800Q |
9.5 T |
|
Overall Dimension 【L (+ pre-stacking)×W(+ platform)×H】 |
AEMG-800 |
4350(+1360) × 1900(+1680)×1880mm |
AEMG-800Q |
5150(+1360) × 1900(+1680)×1880mm |
>Main parts list |
||
Name |
Materials(Brand)/Origin |
quantity |
Main frame structure |
QT500-7 spheroidal graphite cast iron |
1 set |
Platen press base-plate |
75Cr1 alloy steel |
1 set |
Crankshaft |
Cr-Ni-Mo alloy steel,Taiwan |
1 set |
Worm gear |
Xingtang, China |
1 set |
Gripper bar |
Ti-Al alloy (high strength), Taiwan |
Several sets |
Gripper teeth |
Manganese steel, Taiwan |
Several pcs |
Cam indexing unit |
Handex, Taiwan |
1 set |
Main transmission chain |
TYC, Taiwan |
Several pcs |
Conveyor belt |
Habasit, Switzerland |
Several pcs |
Main key bearing |
NSK,Japan |
Several pcs |
>Main electrical parts and pneumatic parts |
||
PLC |
Fatek, Taiwan |
1 set |
Touch Screen |
WECON, Taiwan |
1 set |
Main motor |
Tech, Taiwan |
1 set |
Gear motor |
CPG, Taiwan |
3 sets |
Vacuum pump |
Becker, Germany |
1 set |
Hydraulic lubrication motor |
Lisheng, China |
1 set |
Lubrication pump |
Versa, Australia |
1 set |
Inverter |
Panasonic, Japan |
1 set |
Encoder |
Omron, Japan |
1 set |
Fiber optic sensor |
Panasonic, Japan |
Several pcs |
photoelectric sensor |
Panasonic, Japan |
Several pcs |
Relay |
Schneider, France |
Several pcs |
AC contactor |
Schneider, France |
Several pcs |
Breaker |
Schneider, France |
Several pcs |
Button |
Schneider, France |
Several pcs |
Rotary joint |
SMC, Japan |
1 pc |
Pneumatic electromagnetic valve |
Airtac, Taiwan |
Several pcs |
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