AEM-1300/1500/1650(Q) Automatic Die Cutting Creasing Machine

AEM-1300/1500/1650(Q) Automatic Die Cutting and Creasing Machine has strong power and can realize stepless speed regulation, and the interface control is integrated and easy to operate.
Max. Sheet Size:1670×1210 mm
Max. Machine Speed:4500 S/H
Cutting Plate Thickness:7mm
Product Description
AEM-1300/1500/1650 Automatic Die Cutting and Creasing Machine

 

AEM-1300Q/1500Q/1650Q Automatic Die Cutting Machine with auto stripping device

 

Safety, Energy Saving, Efficient

 

1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.

2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.

3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.

4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.

5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.

6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.

7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.

 

 

Paper Feeding Section: feeder and conveyor table

 

1.Manual-automatic dual-use feeder: some papers cannot be fed by feeder head because of the bad quality(out of shape), the operator can feed them by hand while lifting the head up.

2.Precision feeder head(Becker vacuum pump): suitable for both paperboard and corrugated board. The angle and height of nozzles can be adjusted to suit the different shapes of paper.

3. Electra-mechanical double-sheet detector.

4. Conveyer table with anti-wore PU press rollers and the brush wheels guarantees high feeding accuracy of paper, the conveyer belt can be adjusted nonstop.

5. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.

6. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.

7. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.

8. Various fine-adjustment devices is easy for operator to adjust the machine, ensures the paper can be delivered accurately.

 

 

Platen Press Section

 

1.Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.

2. High pressure automatic oil motor with filter and cooling fan recycles the oil to lubricate the main transmission parts(crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts(gear, chains, etc.)

3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.

4.Human-friendly design for die and liner plate(Manganese Steel)changing. Die frame can be overturned and locked pneumatically.

5. High-precision cam indexer to control the gripper bars to deliver paper in accurate position.

6. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar.

 

 

Paper Delivery Section

 

1.Automatic aligning device, double side blowers and hair brush guarantee paper pile in good order, no matter the paper is thick or thin.

2.Overrun-prevention device: The sheet is moved upwards with the gripper bar, the detection sensor will be initiated and machine will stop.

3.Gripper chains protection device: sensors are connected to the main chains to monitor the tightness of the chains. When it is detected to be loose, the machine will be stopped.

4.The non-stop paper delivery device.

5.Tag insert device(1 set) to record the sheets quantity.

 

 

Electrical box and control system

 

1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.

2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.

3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.

4. Chinese, English or other any language(optional) on touch screen

5.Electrical components and electrical circuit are in accord with Europe American safety standard.

Product Parameters

Machine Model

AEM- Automatic Die Cutting Machine

Machine configuration

Feeder section

Platen press section

Heating plate

OPTIONAL

Stripping section

OPTIONAL

Sheet delivery section

Model

AEM-1300

AEM-1500

AEM-1650

Max. Sheet Size

1320×980 mm

1500×1100 mm

1670×1210 mm

Min. Sheet Size

470×370 mm

470×440 mm

520×460 mm

Feeding Pile Height

1400mm

1300mm

1500mm

Delivery Pile Height

1200mm

1200mm

1300mm

Max. Die-Cutting Size

1300×970 mm

1490×1090 mm

1650×1200 mm

Inner Chase Size

1330×992 mm

1540×1100 mm

1660×1215 mm

Die Cutting Plate Size

1320×982 mm

1500×1100 mm

1680×1186 mm

Cutting Rule Height

23.8mm

23.8mm

23.8mm

Cutting Plate Thickness

7mm

7mm

7mm

Stock Range

Paperboard:0.25~2 mm

Corrugated paper:<8 mm

Plastic sheet: 0.2~1 mm(heating plate is optional)

Die-Cutting Accuracy

≤±0.2 mm

≤±0.25 mm

≤±0.25 mm

Max. Die-Cutting Pressure

280 T

300 T

300 T

Max. Machine Speed

5000 S/H

4800 S/H

4500 S/H

Min Gripper Margin

7mm

7mm

7mm

Air Supply

0.6-0.7Mpa, 0.36m³/Min

Power Requirement

3 phases 380V 50HZ

Main Motor Power

11KW

15KW

15KW

Heating area power(if for plastic cutting, optional)

24 KW (12 heating zone, each zone is 2kw)

24 KW (12 heating zone, each zone is 2kw)

24 KW (12 heating zone, each zone is 2kw)

Total Power(without heating)

17.8kw

22KW

22KW

Total Machine Weight AEM-S

18 T

20 T

23 T

Total Machine Weight AEM-SQ

20.5 T

22.5 T

25 T

Overall Dimension AEM-S

6000(+1800) × 2350(+1900) × 2350mm

6500(+2000) × 2600(+2200) × 2850 mm

6900(+2300) × 3000(+2300) × 2550 mm

Overall Dimension AEM-SQ

7200(+1800) × 2350(+1900) × 2350mm

7900(+2000) × 2600(+2200) × 2850 mm

8400(+2300) × 3000(+2300) × 2550 mm

Product Details
Feeding section
Conveyer table
Feeder head(4 suction,5 feed)
Vacuum pump
Double-sheet detector
Non-stop feeding
Side lay
adjustment wheels
Main body
Cam indexer
Pneumatic clutch
Worm and worm gear
Die frame overturn
Pneumatic frame lock
Gripper bar
Pressure adjustment
Paper delivery section
Paper delivery section
Main chain protection device
Tag insert device
Electric box
Touch screen
Main Configuration list

>Main parts list

Name

Materials (Brand)/Origin

quantity

Main frame structure

QT500-7 spheroidal graphite cast iron

1 set

Platen press base-plate

75Cr1 alloy steel

1 set

Crankshaft

Cr-Ni-Mo alloy steel,Taiwan

1 set

Worm gear

Xingtang, China

1 set

Gripper bar

Ti-Al alloy (high strength), Taiwan

Several sets

Gripper teeth

Manganese steel, Taiwan

Several pcs

Cam indexing unit

Handex, Taiwan

1 set

Main transmission chain

TYC, Taiwan

Several pcs

Main key bearing

NSK,Japan

Several pcs

>Main electrical parts and pneumatic parts

PLC and touch screen

Fatek, Taiwan

1 set

Touch Screen

WECON, Taiwan

1 set

Main motor

Tech, Taiwan

1 set

Gear motor

CPG/Dongli, Taiwan

Several sets

Vacuum pump

Becker, Germany

1 set

Hydraulic lubrication motor

Lisheng, China

1 set

Lubrication pump

LIMD, China

1 set

Inverter

Panasonic, Japan

1 set

Encoder

Omron, Japan

1 set

Fiber optic sensor

Panasonic, Japan

Several pcs

photoelectric sensor

Panasonic, Japan

Several pcs

Relay

Schneider, France

Several pcs

AC contactor

Schneider, France

Several pcs

Breaker

Schneider, France

Several pcs

Button

Schneider, France

Several pcs

Rotary joint

SMC, Japan

1 pc

Pneumatic electromagnetic valve

Airtac, Taiwan

Several pcs

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